Process Overview:

Fluorite ore is beneficiated using gravity separation and flotation. Ore separation equipment is also divided into gravity separation and flotation equipment. Gravity separation equipment refers to jigs, which are the only type capable of processing coarse-grained fluorite lumps. Fluorite flotation equipment is similar to other mineral flotation equipment, including crushers, ball mills, and flotation machines.

Applications: Fluorite flotation is suitable for difficult-to-separate fluorite ores with complex ore properties, such as high mud content, coexistence of impurity minerals with fluorite, and fine particle size distribution of useful minerals.

Technological Advancement: From “Extensive” to “Precision” – Boosting Recovery & Grade

Traditional fluorite beneficiation often faces challenges such as complex intergrowth of impurities (e.g., quartz, calcite, barite), low flotation efficiency, and high tailings grade, leading to resource waste and increased costs. To address these pain points, [Company/Organization Name] has developed an advanced “multi-stage grinding – gradient flotation – intelligent control” integrated process, achieving breakthroughs through three core innovations:

1. Precision Mineral Liberation

By adopting “stage grinding + particle size classification”, the technology adjusts grinding fineness dynamically based on the intergrowth characteristics of fluorite and gangue minerals. This ensures a fluorite liberation rate exceeding 95% while minimizing overgrinding-induced slimes, creating optimal conditions for subsequent flotation.

2. High-Efficiency Flotation Separation

A customized flotation reagent system selectively targets fluorite while suppressing gangue minerals (e.g., quartz, calcite). By optimizing reagent dosages and frother performance, the process achieves high-grade concentrates (up to 97% CaF₂) and recovery rates exceeding 85%, even for low-grade or complex ores.

3. Intelligent Process Control

Leveraging real-time sensor data and AI-driven algorithms, the system dynamically adjusts grinding, flotation, and dewatering parameters to maintain stability despite ore variability. This reduces manual intervention, cuts energy consumption by 10–15%, and ensures consistent product quality.

Beyond efficiency, Jiangxi Hengchang’s technology prioritizes eco-friendliness:
✅ Water Recycling: Closed-loop water systems reduce fresh water consumption by 30%.
✅ Low-Chemical Waste: Environmentally friendly reagents minimize pollution risks.
✅ Tailings Management: Optimized dewatering and dry stacking reduce land occupation and potential hazards.

This technological upgrade is ideal for:
🔹 Fluorite mines seeking higher concentrate grades for export or fluorine chemical applications.
🔹 Smelters & steelmakers requiring high-purity fluorite as a flux to improve efficiency.
🔹 Eco-conscious miners aiming to reduce waste and meet sustainability goals.

Jiangxi Hengchang invites industry partners to explore tailored beneficiation solutions. Contact us today to learn how our technology can maximize your fluorite resource value while minimizing environmental impact.