JXSC Ghana 200TPH Alluvial Gold Mining Equipment Plant Design and Flow Chart

If you are planning to set up a gold mining operation in Ghana, you've probably seen a lot of offers for "200TPH alluvial gold processing plants."

But here's the thing: not all plants are built the same. A well-designed 200TPH plant can make you money from day one. A bad one? It will eat your budget in repairs and downtime.

At JXSC Ghana, we have been designing and building these plants for years. We know the local conditions, the common ores, and the real challenges on the ground.

This article breaks down the whole design of a 200TPH alluvial gold mining plant. We'll show you the equipment list, the flow chart, the pros and cons, and what to look for during operation.

Let's get into it.

What is a 200TPH Alluvial Gold Plant?

First, let's be clear on "200TPH."

TPH stands for tons per hour. A 200TPH plant can process 200 tons of raw ore every hour.

For alluvial gold mining, this is a mid-to-large scale setup. You'll need a good deposit, good machinery, and a solid team.

Typical applications include:

The key is to recover fine gold – and that means choosing the right alluvial gold processing equipment.

The Standard JXSC Ghana Flow Chart (200TPH)

Here's the step-by-step process we recommend for most Ghanaian alluvial gold projects.

Step 1: Raw Ore Feeding Trucks or loaders dump material into a hopper. The hopper has a grizzly to block oversized rocks (larger than 200mm).

Step 2: Washing & Screening Material goes into a rotary scrubber (trommel). This machine breaks down clay and washes the ore. A screen section separates by size:

Step 3: Primary Gold Recovery (Slurry Pumping) Fine material (slurry) is pumped to a jig concentrators. Jigs are excellent for coarse gold recovery.

Step 4: Secondary Gold Recovery (Concentration) The jig concentrate is then fed into a shaking table. This table separates gold from other heavy sands.

Step 5: Final Concentrate The gold concentrate is collected, dried, and smelted or sold.

Step 6: Water Management Water is recycled from the tailings pond back to the plant. This reduces water consumption.

Equipment List for a JXSC Ghana 200TPH Plant

Here is the actual equipment list we often supply for a 200TPH alluvial gold plant in Ghana.

Power requirement: approximately 80-100 kW (diesel generator or electric motor).

Plant Layout: A Simple Two-Line Design

For easy operation and maintenance, we design the plant in two main lines.

Line 1: Washing Line This includes the hopper, trommel, and tailings conveyor. All soil, clay, and garbage are removed here.

Line 2: Recovery Line This includes the jigs, pumps, and shaking tables. This line is often covered with a roof to protect from rain and sun.

The two lines are connected by pipes and conveyors.

Why this layout?

JXSC Ghana Equipment Design Features

The Trommel Scrubber

This is the heart of the plant. Our trommel has:

For Ghana's sticky clay soil, we often add a pre-scrubber before the trommel. This breaks up the clay before it enters the main drum.

The Jigs (JT5-2 & JT3-1)

Jigs are our specialty. They use water pulses to separate gold from sand.

The Shaking Tables (6S)

For the final polish, shaking tables are unbeatable. They recover gold down to 74 microns.

Our tables have:

What Type of Ore Does This Plant Work For?

This 200TPH design is ideal for:

Does not work well for:

Advantages of the JXSC Ghana Plant

1. High Recovery Rate

The combination of jigs + shaking tables recovers 90-95% of free gold.

2. Low Operating Cost

3. Durable for Ghana's Weather

Our equipment is built with:

4. Modular Design

You can easily:

Processing Capacity & Parameters

Daily Operation & Maintenance Tips

Here is practical advice for running a 200TPH plant in Ghana.

Daily Checks

Weekly Tasks

Monthly Tasks

Common Problems & Solutions in Ghana

Problem 1: Clay Sticking Inside the Trommel

Cause: Very sticky "black clay" in some Ghanaian deposits. Solution: Increase water spray pressure. Or add a pre-scrubber before the trommel.

Problem 2: Slurry Pump Jamming

Cause: Garbage (plastic, wood, clothes) getting into the pump. Solution: Install a trash screen before the pump. Clean it every shift.

Problem 3: Low Gold Recovery

Cause: Incorrect jig stroke or hutch water flow. Solution: Adjust stroke to 15-20mm for coarse gold, and 10-15mm for fine gold.

Comparison with Other Gold Recovery Methods

Bottom line: For serious gold mining, a jig + table system beats everything.

Application Scenarios in Ghana

1. Large River Mining (e.g., Offin River, Pra River)

The 200TPH plant can handle the volume and recover gold from deep gravels.

2. Old Artisanal Tailings

Many areas have heaps of old tailings. Our plant can reprocess them with high efficiency. Some sites have 0.3-0.5 g/ton and still profit.

3. New Alluvial Lease

If you just got a 10-hectare lease, this plant can process the top layer quickly and show results.

4. Joint Ventures with Chiefs

Many village chiefs want to partner with a company that has clean equipment. Our plant is zero-mercury, which is a big plus.

Summary: Why Choose JXSC Ghana for Your 200TPH Plant?

If you want to build a 200TPH alluvial gold mine, start with the right flow chart. And if you need help, JXSC Ghana is ready to support you from design to production.

Need a quote or a custom design for your site? Contact us for a free consultation.